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Stand-alone connecting module VAZ-2E2A-G20-ZPA1

VAZ-2E2A-G20-ZPA1
  • Inputs for 3-wire sensors
  • Outputs for DC roller motors (drum motors)
  • Interface for coupling with adjacent zones
  • Connection of motors and sensors via M8 connectors
  • Operating mode, motor speed and start/stop ramp can be configured using the rotary switch
  • Supply of 24 VDC, connection via insulation piercing technology with gold-plated contact pins
  • Function indicator for power supply, inputs and outputs, and zone coupling

Please note: All product-related documents, such as certificates, declarations of conformity, etc., which were issued prior to the conversion under the name Pepperl+Fuchs GmbH or Pepperl+Fuchs AG, also apply to Pepperl+Fuchs SE.

Download the complete datasheet as a PDF:


Datasheet excerpt: Technical data of  VAZ-2E2A-G20-ZPA1

Product Description
G20 motor control module with an integrated logic function for Interroll EC310, Interoll EC5000 24V AI, Rulmeca BL3, Itoh Denki PM500XK, Itoh Denki PM500XC
General specifications
UL File NumberE223772 "For use in NFPA 79 Applications only"
Compatible roller motorsInterroll EC310, Interroll EC5000 24V AI (20W / 35W / 50W), Rulmeca BL3, Itoh Denki PM500XK, Itoh Denki PM500XC
Indicators/operating means
SwitchS1: motor speed; rotary switch, 10 positions
S2: direction of rotation and start/stop ramp; rotary switch, 10 positions
S3: operating mode, rotary switch, 10 positions
LED ERRMotor fault; 2 yellow LEDs
yellow: motor error
flashing yellow: motor protection unit defective
LED PWRSupply voltage UPWR; green LED
LED INswitching state (input); 2 LED yellow
LED MOTMotor active; 2 yellow LEDs
LED XINZone coupling input active; 2 yellow LEDs
LED XOUTZone coupling output active; 2 yellow LEDs
Electrical specifications
Rated operating voltage18 V ... 30 V DC PELV (via UPWR)
Rated operating current≤ 30 mA (Closed-circuit current) max. 10 A (<2 s)
Surge protectionUPWR: overvoltage category II, securely isolated power supply (PELV)
Interface 1
Interface typeInterface for coupling zones with one input and one output for control signals X1
Physical 4-pin M12 socket
Electronic output: PNP, overload and short-circuit proof (X1OUT)
Input: PNP, galvanically isolated, potential-free (X1IN)
Load currentInput: ≤ 8 mA (internally limited)
Output: 10 mA
VoltageInput: max. 30 V DC
Output (via UPWR): ≥ (UPWR - 2 V)
Switching pointin accordance with DIN EN 61131-2 (type 1)
0 (undamped): ≤ 0.5 mA
1 (damped): ≥ 2 mA
Interface 2
Interface typeInterface for coupling zones with one input and one output for control signals X2
Physical M12 connector, 4-pin
Electronic output: PNP, overload and short-circuit proof (X2OUT)
Input: PNP, galvanically isolated, potential-free (X2IN)
Load currentInput: ≤ 8 mA (internally limited)
Output: 10 mA
VoltageInput: max. 30 V DC
Output (via UPWR): ≥ (UPWR - 2 V)
Switching pointin accordance with DIN EN 61131-2 (type 1)
0 (undamped): ≤ 0.5 mA
1 (damped): ≥ 2 mA
Input
Number/Type2 Inputs for 3-wire sensors (PNP), DC
Supplyvia UPWR
Current loading capacity500 mA , overload and short-circuit protected
Input current≤ 8 mA (limited internally)
Switching pointaccording to DIN EN 61131-2
0 (undamped) ≤ 0.5 mA
1 (damped) ≥ 2.0 mA
Input filter10 ms
Output
Number/Type2 outputs for DC roller motors (MOT1, MOT2)
Supplyvia UPWR
Current3.5 A continuous current , 5 A (<2 s) , max. 7.5 A (<0,3 s) per motor
Overload protectionfuse , I2t = 53.7 A2s
Velocity signal1.4 … 13 V at no-load
Ri = 5.6 kΩ, RLOAD ≥ 35 kΩ
Control using rotary switch S1
Rotation direction signallow: high impedance
high; ≥ (UPWR - 1.0 V) in no-load operation
Ri = 5.6 kΩ, RLOAD ≥ 5 kΩ
Control using rotary switch S2
Motor faultNPN digital input, U0 = 14 V, Ri = 34 kΩ
0 (no error) ≥ 125 µA
1 (error) ≤ 25 µA
Directive conformity
Electromagnetic compatibility
Directive 2014/30/EUEN 61326-1:2006
Standard conformity
Degree of protectionEN 60529:2000
InputEN 61131-2:2007
Emitted interferenceEN 61000-6-4:2007
Noise immunityEN 61000-6-2:2005 , EN 61326-1:2006
Ambient conditions
Ambient temperature-30 ... 60 °C (-22 ... 140 °F)
Storage temperature-30 ... 85 °C (-22 ... 185 °F)
Relative humidity85 % non-condensing
Climatic conditionsFor indoor use only
Altitude≤ 2000 m above MSL
Shock and impact resistance30 g, 11 ms in 6 spatial directions, 3 shocks 10 g, 16 ms in 6 spatial directions, 1000 shocks
Vibration resistance0.75 mm 10 ... 57 Hz , 5 g 57 ... 150 Hz, 20 cycles
Pollution degree2
Mechanical specifications
Degree of protectionIP65 in accordance with EN 60529 (not certified by UL)
ConnectionPWR: insulation piercing technology
Black flat cable
Inputs/outputs: M8 round plug connector in accordance with EN 61076-2-104
Inputs: LF004-GS1-A (4-pin, bushing contacts, screw lock, A-coded)
Matching connector: LM004-Gx1-A or similar
Outputs: NF005-SS1-B (5-pin, bushing contacts, snap lock, B-coded)
Matching connector: NM005-Sx1-B or similar
Zone coupling: M12 round plug connector in accordance with EN 61076-2-101
X1: M12, 4-pin, bushing contacts, screw-locking, A-coded
Female connector: M12, 4-pin, connector contacts, screw-locking, A-coded
X2: M12, 4-pin, connector contacts, screw-locking, A-coded
Female connector: M12, 4-pin, bushing contacts, screw-locking, A-coded
Mass310 g
Dimensions
Height27.5 mm
Width131.5 mm
Length54 mm
Mounting2 clips with ∅ 8 mm drill hole
Cable length1 m (inputs/outputs) , 1.5 m (zone coupling), max. 30 m
NoteThe flat cable routing is designed for 100 actuation cycles

Classifications

SystemClasscode
ECLASS 13.027242604
ECLASS 12.027242604
ECLASS 11.027242604
ECLASS 10.0.127242604
ECLASS 9.027242604
ECLASS 8.027242604
ECLASS 5.127242604
ETIM 9.0EC001599
ETIM 8.0EC001599
ETIM 7.0EC001599
ETIM 6.0EC001599
ETIM 5.0EC001599
UNSPSC 12.139121535

Details: VAZ-2E2A-G20-ZPA1

Function

The motor control module is a field module with two sensor inputs and two electronic outputs for controlling DC roller motors. The module is optimized for use with the Interroll EC310 and Rulmeca BL3. The module can control two consecutive zones of an accumulating conveyor section. A zone consists of a roller motor and a zone sensor, e.g., for a light barrier. Both zone controllers are logically coupled within the module. The second zone controller within the module can be deactivated.

Two interfaces are available for coupling with the neighboring zones of the conveyor belt. The interfaces each provide a signal input and a signal output. The interfaces can be connected directly to 24 V-compatible SPS-IOs.

The compact housing can be installed directly into support profiles or cable ducts. The U AUX power supply is connected using insulation piercing technology via a black AS-Interface flat cable. The swiveling flat cable guide is locked using a snap-fit without the use of tools.

The sensor inputs and motor outputs are connected using cable outputs with M8 round plug connectors. Cable outputs with 4-pin M12 round plug connectors are provided for zone coupling.

Power is supplied to the inputs and motors by the U AUX supply.

The IN LEDs display the current switching status of the sensor inputs. The MOT LEDs indicate the operating status of the motors. The ERR LEDs display when the noise is set using a motor and a defective fuse from the motor supply. The XIN and XOUT LEDs indicate the status of the zone coupling signals.

The module is configured using three rotary switches on the back of the module. Ten predefined motor speeds are available. For both zones, the direction of rotation and the direction of transportation can be adjusted. There is a choice of five predefined start/stop ramps. The operating mode of the module can be adjusted. A detailed description of the individual operating modes can be found in the manual for this module.

Informative Literature: VAZ-2E2A-G20-ZPA1

Language Selection:
LiteratureLanguageFile TypeFile Size
Product Information - G20 ZPA Motor Control ModuleENGPDF645 KB

Product Documentation: VAZ-2E2A-G20-ZPA1

Language Selection:
Brief InstructionsLanguageFile TypeFile Size
Instruction leaflet / BeipackzettelALLPDF157 KB
Manuals
ManualENGPDF1697 KB

Design / Simulation: VAZ-2E2A-G20-ZPA1

Language Selection:
CADLanguageFile TypeFile Size
CAD 3-D / CAD 3-DALLSTP1738 KB
CAE
CAE EPLAN Data Portal / CAE EPLAN Data PortalALLLINK---
CAE EPLAN macro EDZ / CAE EPLAN Makro EDZALLEDZ477 KB

Approvals: VAZ-2E2A-G20-ZPA1

Language Selection:
CertificatesCertificate No.LanguageFile TypeFile Size
Canada, USA UL2019-2-25, 2019-07-29 (A1/C0), 2020-10-21 (A2/C0); 2024-08-28 (A3/C0)-E223772ALLPDF523 KB
US CA ULE223772ALLLINK---
Declaration of Conformity
EU Declaration of Conformity (P+F) / EU-Konformitäterklärung (P+F)DOC-4085AALLPDF215 KB

Software: VAZ-2E2A-G20-ZPA1

Language Selection:
Software ToolsRelease InfoFile TypeFile Size
Interactive animation software of function logic for different operating modes / Interaktive Animationssoftware zur Funktionslogik der verschiedenen Betriebsarten2019-01ZIP138977 KB

Associated Products: VAZ-2E2A-G20-ZPA1

Accessories
Adapter cable M12 socket straight to M12 socket straight A-coded, 4-pin crossed, PUR cable black, UL approved, drag chain suitable, torsion resistantfa
Adapter cable M12 plug straight to M12 plug straight A-coded, 4-pin crossed, PUR cable black, UL approved, drag chain suitable, torsion resistantfa
Diagnostic adapter for G20 ZPA motor control modulefa