Serviceline Industrial Sensors
Serviceline Explosion Protection

Conductive Limit Switch LKL-P1

LKL-P1
  • Limit switch for conductive liquids
  • Device with rod probe
  • Detect up to five level limits with one probe
  • Flexible instrumentation
  • No moving parts in the tank
  • No calibration: quick and low-cost start up
  • Two-point control and additional maximum and minimum detection
  • Approval as overfill protection and leak detection system acc. to WHG

Please note: All product-related documents, such as certificates, declarations of conformity, etc., which were issued prior to the conversion under the name Pepperl+Fuchs GmbH or Pepperl+Fuchs AG, also apply to Pepperl+Fuchs SE.

Download the complete datasheet as a PDF:


Datasheet excerpt: Technical data of  LKL-P1

General specifications
Typesensor for conductive limit value detection
Measuring methodAn alternating voltage exists between the probes in an empty tank.
As soon as the conductive liquid in the tank creates a connection between the ground probe and, for example, the maximum probe, a measurable current flows and the device switches. With level limit detection, the device switches back as soon as the liquid clears the maximum probe. With two-point control, the device does not switch back until the max and min probe is cleared.
Using alternating voltage prevents corrosion of the probes and electrolytic destruction of the product. The material used for the tank walls is not important for measurement because the system is designed as a closed potential-free circuit between the probes and the electronics. There is absolutely no danger if the probes are touched during operation.
Construction typedevice with rod probe
Operating modeSelecting the correct fail-safe mode ensures that the relay/the output always runs in quiescent current fail-safe.
output E5 (FEW52):
- maximum fail-safe: The output signal is < 1 mA if the switch point is exceeded (probe covered), a fault occurs or the power supply fails.
- minimum fail-safe: The output signal is < 1 mA if the switch point is undershot (probe uncovered), a fault occurs or the power supply fails.
Output WA (FEW54):
- maximum fail-safe: The relay de-energises when the switch point is exceeded (probe covered), a fault occurs or the power supply fails.
- minimum fail-safe: The relay de-energizes when the switch point is undershot (probe uncovered), a fault occurs or the power supply fails.
output N1 (FEW58):
- maximum fail-safe: The output voltage is 0 V if the switch point is exceeded (probe covered), a fault occurs or the power supply fails.
- minimum fail-safe: The output voltage is 0 V if the switch point is undershot (probe uncovered), a fault occurs or the power supply fails.
SeriesLKL-P1
Versionsprobe with integrated electronic insert (compact instrument version)
probe without integrated electronic insert (separate instrument version) for one, two or multiple point detection respectively, see section measuring system
Supply
Connectionsee section electrical connection
Rated voltageOutput E5 (FEW52):
supply voltage 10.8 ... 45 V DC
load connection: open collector; PNP
switching voltage: max. 45 V
output WA (FEW54):
supply voltage 20 ... 55 V DC or 20 ... 253 V AC, 50/60 Hz
peak inrush current: max. 2 A, max. 400 µs
output: two potential-free change-over contacts
output N1 (FEW58): refer to datasheet of the connected switch amplifier acc. to IEC 60947-5-6 (NAMUR)
Current consumptionOutput E5 (FEW52): I < 25 mA (without load)
output WA (FEW54): 60 mA
Power consumptionOutput E5 (FEW52): P < 1.1 W
output WA (FEW54): P < 2.0 W
Reverse polarity protectionoutput E5 (FEW52)
Contact loadingoutput WA (FEW54): 253 V AC/4 A, 30 V DC/4 A, 150 V/ 0.2 A
Input
Connectionsee section electrical connection
Input signalprobes covered - A measurable current is flowing between the probes.
probes uncovered - There is no measurable current flowing between the probes.
Measured variableresistance change between two conductors caused by the presence or absence of a conductive product.
Measuring rangeThe measuring range depends on the mounting location of the device
250 ... 4000 mm
Output
Connectionsee section electrical connection
Switching delayA switching delay of 2.0 s can be activated or deactivated via a DIL switch.
If the switching delay is set to 0 s, the device switches after approx. 0.3 s.
LoadOutput E5 (FEW52):
The load is switched via a transistor (PNP),
cycled overload and short-circuit protection, continuous ≤ 200 mA (short-circuit proof), residual voltage at transistor at Imax 2.9 V
Output WA (FEW54):
Loads are switched via 2 potential-free change-over contacts.
I~ max. 4 A, U~ max. 253 V
P~ max. 1000 VA, cos φ = 1, P~ max. 700 VA, cos φ > 0.7
I- max. 4 A to 30 V, I- max. 0.2 A to 150 V
When connecting a functional extra-low voltage circuit with double insulation in accordance with IEC 1010: The sum of the relay output and power supply voltages is max. 300 V.
output N1 (FEW58): refer to datasheet of the connected switch amplifier acc. to IEC 60947-5-6 (NAMUR)
Measuring rangeA total of four measuring ranges (100 Ω, 1 kΩ, 10 kΩ, 100 kΩ) can be set via two DIL switches (SENS). The setting on delivery is 100 kΩ.
Output signalsee section electrical connection
Signal on alarmOutput E5 (FEW52): in the event of a power failure or a damaged probe: < 100 µA.
output WA (FEW54): output signal in the event of a power failure or a damaged probe: relay de-energised.
output N1 (FEW58): output signal with damaged sensor < 1 mA
Galvanic isolation
Input/Other circuitsoutput WA (FEW54): All input channels, output channels and relay contacts are galvanically isolated from each other.
Directive conformity
Electromagnetic compatibility
Directive 2014/30/EUEN 61326-1:2006 , EN 61326-2-3:2006
Low voltage
Directive 2014/35/EUEN 61010-1:2001
Conformity
Electromagnetic compatibilityNE 21
Degree of protectionIEC 60529:2001
Vibration resistanceEN 60068-2-64
Climate classDIN EN 60068-2-38/IEC 68-2-38
Measurement accuracy
Reference operating conditionsambient temperature: 23 °C (296 K), medium temperature: 23 °C (296 K),
medium viscosity: medium must release the probe again (drain off), medium pressure pe: 0 bar,
probe installation: vertically from above
Maximum measured error± 10 % at 0.1 ... 100 kΩ
± 5 % at 1 ... 10 kΩ
Non-repeatability± 5 % at 0.1 ... 100 kΩ
± 1 % at 1 ... 10 kΩ
Hysteresis-10 % for the max probe, in reference to the switch point, Δs function deactivated
Influence of ambient temperature< 0.05 %/K
Switching time< 3 s
Operating conditions
Installation conditions
Mounting locationmounting in tanks made of plastic or metal
Process conditions
Medium temperature-40 ... 100 °C (-40 ... 212 °F)
Medium pressure-1 ... 10 bar (-14.5 ... 145 psi)
Conductivity≥ 10 µS
Ambient conditions
Ambient temperature-40 ... 70 °C (-40 ... 158 °F)
-40 ... 60 °C (233 ... 333 K) for output N1 (FEW58)
Storage temperature-40 ... 80 °C (-40 ... 176 °F)
Climatic conditionstropicalized
Vibration resistance20 ... 2000 Hz, 1 (m/s2)2/Hz
Impact resistancepractical test
Mechanical specifications
Degree of protectionIP66
Connectioncable connection M20x1.5, 1/2NPT, G1/2
Materialrod probes: 1.4404/316L, insulation: PP
housing:
- output NA (separate instrument version): housing PPS, cover PBT
- output E5/WA/N1 (compact instrument version): housing PBT, cover PBT, adapter PBT
process connections: PPS
Massseparate instrument version: with probe length 1 m (3 ft), with 2, 3 or 5 rods: 415 g, 530 g, 760 g
compact instrument version: with probe length 1 m (3 foot), with 2 or 3 rods: 600 g, 720 g
Dimensionshousing: max. Ø85 mm (3.3 inch), height max. 145 mm (5.7 inch)
rod probes: compact instrument version 2 or 3 rods, separate instrument version 2, 3 or 5 rods
- diameter without insulation: Ø4 mm (0.16 inch)
- rod length: 100 ... 4000 mm (4 in ... 13 ft)
- thickness of insulation: 0.5 mm (0.02 inch)
- length of non-insulated area (tip of rod): 20 mm (0.8 inch)
- extraction forces: 1000 N
Process connection- thread G1-1/2 acc. to DIN/ISO 228/1
- thread NPT1-1/2 acc. to ANSI B 1.20.1
Data for application in connection with hazardous areas
EU-type examination certificateTÜV 03 ATEX 2295
MarkingEx-Hexagon II 2G Ex ia/ib IIB/IIC T6...T5 Gb
CertificatePepperl+Fuchs
MarkingEx-Hexagon II 3G Ex nA/nC (L) IIC T6
Directive conformity
Directive 2014/34/EUEN 60079-0:2009 , EN 60079-11:2007
Indication and operation
Display elementsseparate instrument version: dependent on the connected switching unit
compact instrument version:
output E5 (FEW52), WA (FEW54):
- one red light emitting diode: fault message, switching status
- one green light emitting diode: operation
output N1 (FEW58):
- one yellow light emitting diode: fault message, switching status
- one green light emitting diode: operation
Control elements- one DIL switch for min/max position
- one DIL switch for 0 s or 2 s switching delay
- two DIL switches for setting the measuring ranges 100 Ω, 1 kΩ, 10 kΩ, 100 kΩ
Certificates and approvals
Overspill protectionZ-65.13-378 (overspill protection acc. to WHG)
Z-65.40-379 (leak detection system acc. to WHG)
see approval (ZE)
General information
Supplementary documentationtechnical information (TI)
brief instructions (KA)
approval (ZE)
Supplementary informationObserve the certificates, declarations of conformity, instruction manuals, and manuals where applicable. For information see www.pepperl-fuchs.com.
Accessories
Designation- LKL-Z10 lock nut G1-1/2, AF60
- LZ-1204 mounting bracket G1-1/2
- electronic insert E5 (FEW52), output PNP 10.8 V DC ... 45 V DC
- electronic insert WA (FEW54), output relay 20 V AC ... 253 V AC,
20 V DC ... 55 V DC
- electronic insert N1 (FEW58), output NAMUR (IEC 60947-5-6)

Classifications

SystemClasscode
ECLASS 13.027200507
ECLASS 12.027200507
ECLASS 11.027200507
ECLASS 10.0.127200507
ECLASS 9.027200507
ECLASS 8.027200507
ECLASS 5.127200507
ETIM 9.0EC001447
ETIM 8.0EC001447
ETIM 7.0EC001447
ETIM 6.0EC001447
ETIM 5.0EC001447
UNSPSC 12.141111950

Details: LKL-P1

Function

The device is used in conductive liquids (as of 10 μs/cm) for determining level limits.

Depending on the number of measuring points (up to 5 rods or ropes), measuring tasks such as overspill protection, dry running protection, two-point control of pumps or multiple point detection can be implemented for an existing process connection.

  • Flexible instrumentation: with built-in electronic insert, either transistor or relay output for 2 or 3 rod probes and for connection to a separate transmitter power supply unit

  • No calibration required: standard setting for the most common conductive liquids

  • No moving parts in the tank: long service life and reliable operation with no wear or blockages

Product Documentation: LKL-P1

Language Selection:
Product informationLanguageFile TypeFile Size
TI375O, Technical information LKL-P*ENGPDF1265 KB
Brief Instructions
KA203O, brief instructions LKL-P* without electronic insert / KA203O, Kurzanleitung LKL-P* ohne ElektronikeinsatzALLPDF464 KB
KA204O, brief instructions LKL-P* with electronic insert / KA204O, Kurzanleitung LKL-P* mit ElektronikeinsatzALLPDF623 KB

Approvals: LKL-P1

Language Selection:
CertificatesCert No.LanguageFile TypeFile Size
Europe DIBT WHG Leak DetectionZ-65.40-379ALLPDF533 KB
Europe DIBT WHG Overspill ProtectionZ-65.13-378ALLPDF533 KB
Europe TUV Nord ATEX Category 2 GTÜV 03 ATEX 2295ALLPDF350 KB
Europe TUV Nord ATEX Category 2 GTÜV 03 ATEX 2295 XALLPDF355 KB
Declaration of Conformity
Declaration of Conformity for simple apparatus / Konformitätserklärung für einfache BetriebsmittelDOC-1837EALLPDF390 KB
EU Declaration of Conformity (P+F) / EU-Konformitäterklärung (P+F)DOC-2087DALLPDF351 KB
EU Declaration of Conformity (P+F) / EU-Konformitäterklärung (P+F)DOC-2086DALLPDF344 KB
Contamination Declaration
Contamination declaration / Kontaminationserklärung   ALLPDF137 KB