SmartRunner Matcher—One Sensor, Many Applications

The SmartRunner Matcher is pre-programmed to detect height profiles right out of the box, no matter whether the sensor is connected to a static (e.g., conveyor section) or dynamic (e.g., robotic arms) object. After mounting, the shape and contour of a target object can be taught into the sensor using the teach-in mode. Data Matrix codes can also be used to easily teach a sensor with no repositioning or reconfiguration necessary. If an object is located at a greater distance from the sensor or smaller structures are viewed, a megapixel version can also be used.

When the component to be tested reaches the taught-in destination, the sensor outputs a "good" signal to its switching output, and the next step in the process starts. If the object is in the wrong position, the sensor sends a "bad" signal to the control system. Unlike a vision sensor, the SmartRunner Matcher's laser light-section process does not rely on contrast, and objects that are the same color as the background are reliably detected without external lighting. In addition, the deviation of the current X and Z position from the taught-in X and Z position is passed on to the controller and up to 32 profiles can be stored per sensor.

• Optimized solution for profile comparison
• Simple integration into any control system via easy-to-process digital signals and gateways for all common fieldbuses
• Reliable detection regardless of surface, color, or contrast
• Cost-effective with no external lighting required
• Easy configuration and commissioning via Data Matrix control codes or teach-in
• Up to 32 profiles can be stored and selected on the sensor
• X and Z position output