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Ultrasound—but Different. Ultrasonic Sensor System USi®-industry

Ultrasonic Sensor System USi®-industry with Two Independent Sensor Channels

  • Ultrasonic Sensor in Industrial Quality

    The USi-industry combines all the advantages of industrial ultrasonic technology from Pepperl+Fuchs in one device. Regardless of material, color or surface finish, it enables reliable object detection in challenging environmental conditions and in outdoor areas.

  • Outstanding Detection Abilities

    As its miniature ultrasonic transducers are detached from the evaluation unit, the USi-industry can be used in confined installation situations. The special design of the IP69-rated transducers allows the sensor system to cover an elliptical, three-dimensional sound field with opening angles of ± 17° and ± 5°, providing outstanding detection abilities.

  • Maximum Flexibility in Operation

    The two sensor channels of the USi-industry operate completely independently of each other, enabling an exceptionally high level of flexibility. In addition, two different parameter sets can be stored for each autonomous sensor channel and switched between them via a parameterizable digital input.

  • Optimal Application Adaptation

    The USi-industry offers a teach-in mode that goes beyond simply teaching in switch points. Instead, the entire environment within the detection field is taught in. Three selectable operating modes and adjustable sensor cycle times further increase adaptability to the respective application.

Technology

Elliptical Sound Field for Especially Wide Sensing Range

Visualization of elliptical USi-industry sound field

Whereas conventional ultrasonic sensors emit acoustic signals in the form of a radially symmetrical sound beam, the USi-industry uses a highly elliptical sound field. The opening angle of ± 17° / ± 5° creates an especially wide sensing range in one plane and a narrow sensing range in the other. This allows the transducer to be mounted in confined installation situations.

This means that the system can also be used successfully just above ground level or close to a wall. At the same time, this technology—which is optimized for capturing 3-D spaces—enables the sensor to detect switching targets as well as overhanging or ground-level obstalces.

Two Independent Transducers on a Single Evaluation Unit

USi-industry ultrasonic sensor system

Up to two ultrasonic transducers can be connected to the evaluation unit of the USi-industry ultrasonic sensor system. As they work completely independent of each other, various different applications can be solved with a single USi-industry sensor system. This outstanding adaptability is further enhanced by the fact that the evaluation unit can save two different parameter sets for each autonomous sensor channel—so the user has the option of triggering a change between both sets via the parameterizable digital input of the evaluation unit during operation.

In combination with the remote design of the transducers, which are available with cable lengths of up to three meters, the system can be used very efficiently in applications where left/right or forward/reverse movements in a space need to be monitored—on automated guided vehicles (AGV), for example. Due to its robust design and the exceptionally high degree of protection (IP69) of the transducers, the USi-industry system can also be used effectively for similar applications in outdoor areas.

Complete USi-industry system with all components and parameterization software on laptop

The System

The USi-industry ultrasonic sensor system consists of an evaluation unit, up to two ultrasonic transducers, and the software. To learn more about the individual components, click through the items on the right.

The Components

Evaluation unit of USi-safety sensor system

The evaluation unit enables the connection of up to two independently operating ultrasonic transducers via standardized M8 connections. The integrated USB interface enables the connection to a PC. Using the PC software, numerous sensor behaviors can be conveniently set. Two different parameter sets can be taught in for each autonomous sensor channel, so that a parameterizable digital input can be used to switch between the two sets during operation without interruption. The digital input can also be used to switch off the outputs completely or for teaching in changing environments during operation.

Furthermore, the USi-industry system is not limited to the output of value-discrete signals: In addition to the standard version with four switching outputs, the evaluation unit is also available as a version with three switching outputs and a 4...20 mA or 0...10 V analog output for measuring applications.

The robust die-cast aluminum housing complies with degree of protection (IP65), making the evaluation unit also suitable for outdoor use. In addition to the connections for the ultrasonic transducers, there is a USB interface for convenient parameterization via PC.

Two ultrasonic transducers of the USi-industry sensor system

Depending on the application conditions, the detached ultrasonic transducers of the USi-industry system are mounted in vertical or horizontal mounting brackets (as shown here) with screw connectors at the place of use. During operation, the sensors generate an elliptical sound beam allowing the USi-industry system to reliably detect even the smallest objects within this wide 3-D sensing range of up to 2500 mm.

In addition to the high degree of protection (IP69), the ultrasonic transducers impress with their very compact design for confined installation spaces. In combination with cable lengths of up to 3 m, they are particularly easy to integrate into various applications. Depending on the application requirements, the transducers can also be installed in customized or self-made mounting brackets or fixtures.

The general conditions to be observed to maintain measurement accuracy are listed in detail in the USi-industry installation manual. If required, Pepperl+Fuchs provides support with technical expertise and advice to ensure seamless integration of the ultrasonic transducers into the installation environment.

A laptop showing the parameterization software for the USi-industry sensor system

The free device type manager (DTM) for the PACTware parameterization software enables smooth commissioning of the USi-industry senor system. It guides users through the initial routine while allowing a numerous settings such as switch points, output logic, and ultrasound-specific parameters to be customized. As the two ultrasonic transducers operate independently of each other, individual parameter settings can also be taught in for each sensor. In addition, the graphical user interface displays the echo envelope in real time for diagnosis and visualization of the detection range.

Video

Miniature housing design, detached ultrasonic transducers, elliptical sound field—these features distinguish the USi-industry ultrasonic sensor system from other standard ultrasonic sensors.

Application Examples

Anti-Collision System for AMRs
AMR fleet navigating with help of USi-industry

To ensure collision-free movement of AMR fleets (autonomous mobile robots) in warehouses, the individual vehicles must be extensively equipped with reliable sensors. This is the only way to react to changes and recalculate the route if obstacles or other AMRs are detected on the route. At the same time, it is important to ensure that the sensor signals of the individual AMRs do not interfere with each other.

Close-up of USi-industry transducer installed in AMR

The USi-industry sensor system offers an excellent solution for implementing a gapless anti-collision system on AMRs: With its large 3D detection field, it can be used as a stand-alone sensor system, or in combination with other sensors used for AGV navigation by reliably monitoring blind areas in the vehicle’s periphery. Due to the integrated mutual interference suppression, several USi-industry sensor systems can be operated in parallel without interfering with each other. The small size of the ultrasonic transducers, which are detached from the evaluation unit, also favors both functional integration and harmonious integration into the vehicle design.

You Might Also Be Interested In …

If you want to use the exceptional features of the USi-industry in safety applications up to Category 3 PL d, the award-winning USi-safety is the right choice for you. The USi-industry's sister system has two microcontrollers that monitor the connected sensors, its own hardware and each other for correct functioning. This ensures that the system is fail-safe in accordance with EN ISO 13849-1. In addition, both OSSD outputs are short-circuit and cross-circuit monitored.

USi-safety ultrasonic sensor system

Trust the Ultrasonic Sensor ExpertsIn-House Quality That You Can Rely On

Visual with different pictures of ultrasonic sensors and sensor manufacturing

Ultrasonic sensors from Pepperl+Fuchs are built in our own technology center, where transducer development and manufacturing take place. For more than 30 years, our forward-thinking team of experts has been working continually to advance ultrasonic technology for the solutions of tomorrow. That means our customers always receive the highest performance products on the market.

This approach has led to the broadest portfolio in the industry— supported by numerous patents and innovations—for the highest level of flexibility in product selection and optimal application solutions. In addition to our standard portfolio, Pepperl+Fuchs has the knowledge and infrastructure to respond to customer requirements with speed and flexibility.

What's more, our extensive range of accessories offers you the right modules for customized integration, whether in tough installation conditions or for special applications, custom programming, and coordinated connection technology. They turn any sensor application into a high-performance, future-proof system solution.

Ultrasonic Technology GuidesGet Your Free Download Now!

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In our downloadable documents, we share our expertise with you—sign-up for your free digital copies of our technology guides on ultrasonic sensors now! They will help you select the ideal sensor for your applications and get the most out of your device.

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