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Sensors and Automation Solutions for Battery Production

Whether as the heart of electric vehicles or as a storage medium for electricity from renewable energies: The battery plays a central role in the mobility and energy supply of the future.

Powerful sensors and automation solutions are required to ensure the highest quality and smooth processes in battery manufacturing. Pepperl+Fuchs offers a complete portfolio ranging from individual sensors to turnkey system solutions. This allows all process steps to be optimized—from the battery cells and modules to the battery pack and installation in the vehicle body. With decades of experience in automation technology, individual consulting, and the expertise of highly specialized subsidiaries, we support you in successfully automating your plant.

Discover our sensors and automation solutions for battery manufacturing!

Highlights

Comprehensive sensor portfolio for maximum quality and efficiency in battery manufacturing
Reliable monitoring of all process steps in battery cell manufacturing
Powerful technologies for battery module manufacturing, inspection and assembly
Turnkey solutions for the production of battery packs
Decades of experience in automation technology—for optimal customer-specific solutions

The Battery—in Focus in Various Industries

Whether for e-mobility, for the storage of electricity from renewable energies or for the electronics industry, the battery plays a central role in various industries worldwide.
E-Mobility

The battery is the heart and currently the most expensive component of an electric car—which is why its production requires the highest quality and efficient processes. This is ensured by the appropriate sensor technology from Pepperl+Fuchs. A comprehensive portfolio is also available for many other processes related to the production of electric vehicles.

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Renewable Energy

Powerful batteries are needed to store climate-neutral electricity from wind power or photovoltaic plants. The demand for battery storage is therefore continuously increasing—both for network operators and in private households. With sensor technology from Pepperl+Fuchs, the required battery storage systems can be manufactured with particular efficiency. Pepperl+Fuchs also offers a wide range of compatible sensor solutions for other tasks related to solar and wind power plants.

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Electronics Industry

Battery manufacturing is one of the major growth areas in the global electronics industry. Many other processes in the electronics industry can also be automated with industrial sensor technology from Pepperl+Fuchs—from photovoltaic production to PCB processing.

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Battery Cell Manufacturing

Battery Cell Manufacturing

In the manufacture of battery cells, anode and cathode foils are stacked alternately, each separated by a separator foil. In this process, the need for monitoring in the calendering machine is high. Double feeding of foils, a web break or insufficient web tension quickly lead to production errors or machine downtimes. To prevent this, Pepperl+Fuchs offers suitable sensors that can be easily connected to the controller and the cloud via IO-Link.

Battery Module Manufacturing

Battery Module Manufacturing

After battery cell manufacturing is complete, the individual battery cells are assembled into battery modules. To monitor this process, Pepperl+Fuchs industrial vision products are used. Vision sensors identify the battery cells and verify their correct number and orientation, while an industrial event camera monitors the entire manufacturing process.

Battery Pack Manufacturing

Battery Pack Manufacturing

Several modules are finally bundled to form a battery pack, which can be installed in the vehicle. Various systems and solutions from Pepperl+Fuchs are used in battery pack manufacturing—for example, for the precise correction of robot trajectories or for sustainable corrosion prevention.

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Smart Automation Solutions

From battery module inspection and traceability to battery pack manufacturing—this video gives you an insight into various sensor solutions for your production process. For example, the vision sensor SmartRunner Explorer 3-D generates a high-resolution 3-D point cloud of the battery module. This data can be analyzed using pattern recognition algorithms, enabling fully automated quality control.

Customized Solutions for Battery Manufacturing

Do you have a requirement that goes beyond the existing Pepperl+Fuchs portfolio? We develop customized solutions for your specific applications—from modified standard products to newly developed products based on existing technologies. With individual consulting and decades of experience in automation technology, we will find the right solution for any of your battery manufacturing applications.

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Do you have any questions on our sensor and automation solutions for battery manufacturing?
We will be happy to help you! Simply send us a message or schedule an appointment with one of our experts to get more information about the products you are interested in.